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AISI/SAE 4140 Round Bar

General Description
AISI/SAE 4140 alloy steel is a chromium molybdenum alloy steel designation which is widely used in general-purpose high tensile steel components, such as axles, shafts, bolts, gears and other applications. It is similar to alloy grade AISI 4130 chrome moly alloy steel, but with a slightly higher carbon content. The higher carbon content of AISI 4140 steel gives it greater strength and heat treatment capabilities in comparison to AISI 4130 alloy steel. However it does have inferior weldability characteristics.
Product Details


Chemical Composition


Standard

Grade

C

Mn

P

S

Si

Ni

Cr

Mo

ASTM A29

4140

0.38-0.43

0.75-1.00

0.035

0.040

0.15-0.35

0.8-1.10

0.15-0.25

EN 10250

42CrMo4/
1.7225

0.38-0.45

0.6-0.9

0.035

0.035

0.4

0.9-1.2

0.15-0.30

JIS G4105

SCM440

0.38-0.43

0.60-0.85

0.03

0.03

0.15-0.35

0.9-1.2

0.15-0.30

 

Mechanical Properties


Properties

Metric

Imperial

Tensile strength

655 MPa

95000 psi

Yield strength

415 MPa

60200 psi

Bulk modulus (typical for steel)

140 GPa

20300 ksi

Shear modulus (typical for steel)

80 GPa

11600 ksi

Elastic modulus

190-210 GPa

27557-30458 ksi

Poisson’s ratio

0.27-0.30

0.27-0.30

Elongation at break (in 50 mm)

25.70%

25.70%

Hardness, Brinell

197

197

Hardness, Knoop (converted from Brinell hardness)

219

219

Hardness, Rockwell B (converted from Brinell hardness)

92

92

Hardness, Rockwell C (converted from Brinell hardness. Value below normal HRC range, for comparison purposes only)

13

13

Hardness, Vickers (converted from Brinell hardness)

207

207

Machinability (based on AISI 1212 as 100 machinability)

65

65

 

Forging

Preheat the steel carefully, heat to 1150 °C – 1200 °C maximum, hold until temperature is uniform throughout the section.
Do not forge below 850 °C.
Following the forging operation, the work piece should be cooled as slowly as possible.


Heat Treatment

  • Annealing: Heat AISI 4140 steels to 800 °C – 850 °C, hold until temperature is uniform throughout the section and cool in furnace.
  • Normalizing: Heat steel alloy 4140 to 870 °C – 900 °C, hold until temperature is uniform throughout the section, soak for 10 – 15 minutes and cool in still air.
  • Tempering: Re-heat 4140 grade steel to 550 °C – 700 °C as required, hold until temperature is uniform throughout the section, soak for 1 hour per 25 mm of section, and cool in still air.


Hardening

AISI alloy 4140 steel bar, plate and square can be hardened by cold working, or heating and quenching.

AISI 4140 alloy steel is usually supplied ready heat treated to hardness in 18-22 HRC. If further heat treatment is required, then heat to 840 °C – 875 °C, hold until temperature is uniform throughout the section, soak for 10 – 15 minutes per 25 mm section, and quench in oil, water, or polymer as required.


Applications

AISI alloy 4140 steel bar, flat or plate material can be used for as wide variety of applications where greater toughness and wear resistance is needed over lower carbon grades. Typical applications for 4140 tool steel include adapters, arbors,strippers, mold bases, ejectors, back up and support tooling, fixtures, jigs, molds, cams, drill collars, axle shafts, bolts, crankshafts, stubs, couplings, reamer bodies, axles, shafting, piston rods, rams, hydraulic machinery shafts, gears, gear racks, chain links, spindles, tool bodies, tool holders, tie rods, connection rods, chuck bodies, conveyor pins & rolls, ejector pins, forks, gears, guide rods, hydraulic shafts & parts,lathe spindles, logging parts, milling spindles, motor shafts, nuts, pinch bars, pinions, pump shafts,boring bars,tracks, slides, wear strips or parts, forming dies, brake dies, trim dies, bolsters, machinery parts and components, etc.